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Packing the Prusa CORE One for return - Original Packing material

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Packing the Prusa CORE One for return - Original Packing material

Packing the Prusa CORE One for return - Original Packing material
Relevant for:
CORE One
Last updated a day ago
Packing the Prusa CORE One for return - Original Packing material
 Difficulty
Easy
 Steps
19
 Available languages
EN

Step 1 Introduction

Introduction
Introduction
Introduction
⬢This guide will outline how to prepare and pack your Prusa CORE One for return or repair using the packing material we supply with assembled printers.
⬢For this manual, please prepare the complete original packaging material for the Prusa CORE One printer that was sent to you.
⬢Contact our Customer support to receive the shipping label.
Be sure to read each step carefully! Colors on the Hexagon bullet points correspond to markers in the photos.
The package with the printer is heavy! Always ask another person for help with handling.

Step 3 Necessary fixations for this guide

Necessary fixations for this guide
Necessary fixations for this guide
Necessary fixations for this guide
Necessary fixations for this guide
⬢For this guide, please prepare:
⬢Prusa CORE One main box (1x)
⬢Bottom foam insert (1x)
Note the cutout for the door handle.
⬢Upper foam insert (1x)
Note the cutouts for the hinges.
⬢Continue to the next step...

Step 4 Necessary fixations for this guide

Necessary fixations for this guide
Necessary fixations for this guide
Necessary fixations for this guide
Necessary fixations for this guide
⬢For this guide, please prepare:
⬢Printer cardboard cover (1x)
⬢Top cardboard insert (1x)
⬢Prusament box for the accessories (1x)
⬢Inner cardboard CoreXY fixation (2x)

Step 5 Printer preparation

Printer preparation
Printer preparation
Printer preparation
⬢If you have loaded the filament, unload it from the hotend. On the screen, navigate to Filament -> Unload Filament.
⬢Remove the filament from the hotend. It is necessary to completely remove it from the printer.
⬢プリントシートを取り外します。
⬢Move the Z-axis down. On the screen, navigate to Control -> Move axis -> Move Z.
⬢Cool down the printer. Go to Preheat -> COOLDOWN.
Wait until the hot parts are cooled down to ambient temperature. It takes approximately 10 minutes.

Step 6 Removing the accessories

Removing the accessories
Removing the accessories
Removing the accessories
⬢Turn the printer OFF using the switch on the back.
⬢Remove the power cable from the printer and a wall outlet.
⬢Remove the USB flash drive from the xLCD.

Step 7 How to remove the bezel

How to remove the bezel
How to remove the bezel
How to remove the bezel
How to remove the bezel
Due to transportation requirements, the LCD assembly must be packed separately. This step shows how to carefully remove the bezel along with the xLCD assembly.
Proceed carefully to avoid the door or the seal. Check that the bezel is not wedged behind the door.
⬢Grasp the xLCD with both hands.
⬢Carefully tilt the underside so that the bezel disengages from the frame.

Step 8 Removing the bezel

Removing the bezel
Removing the bezel
Removing the bezel
Proceed carefully to avoid the door or the seal. Check that the bezel is not wedged behind the door.
⬢Carefully remove the display assembly (xLCD and bezel) from the printer using the following procedure:
⬢Slowly lift the bezel on the right side.
⬢Lift up the left side of the front panel from the left frame of the printer and pull the whole assembly out of the printer.
Be aware that cables still connect the LCD. Do not pull on the assembly to avoid damage!
⬢Place the xLCD and the bezel in front of the printer.

Step 9 xLCD detaching

xLCD detaching
xLCD detaching
xLCD detaching
⬢Loosen the screws using a 2.5 mm Allen key, a few turns are enough.
⬢Remove the xLCD with the screws from the bezel by pulling it upwards.

Step 10 xLCD disconnecting

xLCD disconnecting
xLCD disconnecting
xLCD disconnecting
xLCD disconnecting
⬢Gently pull the FE cable out of the FE connector and remove it.
⬢Gently disconnect the xLCD cable from the xLCD.
⬢Pack the xLCD and the USB stick in the protective bubble wrap.

Step 11 Securing the bezel

Securing the bezel
Securing the bezel
Securing the bezel
Securing the bezel
Proceed carefully to avoid scratching the parts or damaging the seal on the sides of the printer frame.
⬢Hook the left side of the bezel onto the left frame of the printer, ensuring the square cutout is securely attached to the frame.
⬢Secure the right side of the bezel onto the right frame of the printer, ensuring the square cutout is securely attached to the frame.
⬢Gently push the bezel down.

Step 12 Packing the acessories

Packing the acessories
Packing the acessories
⬢Insert the following parts into the Prusament box:
⬢Packed xLCD
⬢Power cord
⬢Tools
⬢Close the box and put it aside for now.

Step 13 Securing the CoreXY

Securing the CoreXY
Securing the CoreXY
Securing the CoreXY
Securing the CoreXY
⬢Move the Nextruder into the middle of the CoreXY.
⬢Place the inner CoreXY cardboard insert onto the right side of the CoreXY and the front frame.
⬢Secure the inner CoreXY cardboard insert around the right side of the CoreXY and the front frame.
⬢Repeat the process on the left side of the CoreXY.
⬢Close the door.

Step 14 Securing the printer cardboard cover

Securing the printer cardboard cover
Securing the printer cardboard cover
Securing the printer cardboard cover
Securing the printer cardboard cover
⬢Place the printer cardboard cover under the printer.
⬢Turn the printer cardboard cover around the printer.
⬢Secure the printer cardboard cover.
⬢Gently place the printer on its right side.

Step 15 Preparing the main box

Preparing the main box
Preparing the main box
Preparing the main box
Preparing the main box
⬢Insert the bottom foam insert into the main box.
⬢Grasp the handles on the printer cardboard cover with both hands.
⬢Gently place the printer into the main box.

Step 16 Securing the upper foam insert

Securing the upper foam insert
Securing the upper foam insert
Securing the upper foam insert
Securing the upper foam insert
⬢Insert the upper foam insert.
⬢Insert the Prusament box filled with all the accessories.
⬢Place the packed print sheet.
⬢Place and secure the top cardboard insert on top of the printer

Step 17 Wrapping the package

Wrapping the package
Wrapping the package
Wrapping the package
⬢Using wrapping tape, close and secure the box.
Wrap at least three layers of tape around areas marked by red arrows, which show where the cardboard box is sealed.
⬢We recommend using the black packing foil or food wrap (transparent) for wrapping the whole package. You'll protect your package from unnecessary damage.

Step 18 Labelling the package

Labelling the package
Labelling the package
Labelling the package
⬢Place the "Fragile" stickers on all four sides of the box. Do not place them on the top or bottom of the package. This is important for the handling the package on the carrier's side.
You get the shipping label from our Customer support.
⬢Place the shipping label on one side with the fragile sticker.
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